So somethings that might help as you go through this and even get to post installation.
We had some threads in the past on lessons learned, maintenance, installation, etc.
Hi folks, Thought I'd post this as a tip in case you experience wide-band radio noise from your electric trolling motor. Last year I installed a 36volt Minn Kota, but noticed after the river test run there was a lot of wide-band noise that I was picking up on my VHF radio. Normally, I...
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I'm in the process of building out a new boat. Similar to the old boat, I built the box custom to fit the batteries in a location near the bow. One thing that works pretty good is the 1/4" stall mats that you can buy by the foot. Use that inside of the box to provide some cushioning on the bottom and sides and even between batteries (depending on how you build the box). Think of the stall mat as a liner...
I built my boxes out of 1/8" aluminum and welded all the seams - so its the perfect dimensions to fit 3 batteries with 1/4" stall mat between the sides, bottom and
between batteries.
Then welded angle on top for mounting the cover which I like to use 3/8" starboard / HDPE material. Angle material is 1/4" so I can easily tap in 1/4" x 20tpi threads.
I would not do this with Lead Acid chemistry because of the potential Hydrogen buildup during charging ---
unless you were very careful with
venting. If you were very careful about venting properly...you could make AGM/Lead Acid work, but then you have the extra weight you need to consider.
If you weld aluminum or have a friend nearby that can weld aluminum, that is the ideal method of construction. Pre-cut everything with a skill saw and prep the metal by cleaning and scrubbing the oxide layer off and then have your friend weld it. It will be the cleanest install that way.
If you don't have access to a welder, you can construct it with angle and through bolts (preferable nylocks) so that you use the angle to tie the corners together. Its not as clean, but you can still construct a good box that way.
Make sure the top is non-conductive. That is the major reason why I always use Starboard / HDPE for my battery box covers. Extra insurance you don't have a short if you didn't have the batteries anchored down good enough and you hit some rough water.
Have fun...its a journey to get it all installed the way you want and then after you use your bow mount...you'll wonder how you lived without it.
