Re: Revolver cylinder gap
The variations are normal.
Anywhere from .002 to .010 is in "spec" according to Smith and Wesson. Jerry Kuhnhausen's S&W shop manual suggests anywhere between .003 and .010 is fine.
Not enough gap and you will get cylinder bind from the cylinder expanding/stretching, as heat builds up, or from powder build up. Too much gap will cause lead spitting. My gaps range from .004 - .008 on a combination of 2 Taurus and 4 S&W's. One brand new Smith had a gap of .012 and it went back to the factory.
As for what is optimum it depends on who you believe. Some say a tighter gap will enhance accuracy. Jerry Miculek, who is a pretty good shooter, says that is a bunch of baloney. For reliability, in a defensive revolver, the recommendation is a minimum of .005.
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