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View Full Version : Broken rod at guide - simple repair


rivergeek
01-30-2008, 06:05 PM
Recently I had an unfortunate "door shut" incident with my favorite Elkhorn Big Game 8 wt fly rod. My heart just sank. :mad: I know better. I just got sloppy and paid the price.

Stickfish had described how to fix it but I didn't have any proper materials for sleeves or inserts. It was the end piece with a tiny I.D. I called up the manufacturer, Elkhorn Fly Rods & Reels in Loveland, CO and decided to have them replace the piece with a new one ($30). But Brian there was happy to also send me several matching color broken pieces from other rods so I could give the repair a shot to keep on hand a spare tip section.

It broke right next to a guide so I figured with my skills, it would look like sh-- by the time I got around to wrapping on a new guide. But luck was in my corner and I was able to cut a piece for the sleeve just the right size and it had a matching size guide, too. I epoxied in a 3" insert piece and epoxied the sleeve over it. I only lost 1/2" in the repair process. Voila! :) Now I've got an extra, but I hope to never have to use it. On the other hand, I will try it out and see if I can tell a difference. I guess one thing to keep in mind here is that some rod manufacturers will happily help you with proper materials for repairs. Won't hurt to ask.

In the photo, the top piece is the new section. This was really easy, you can barely even notice the repair from a ways off.

StickFish
01-30-2008, 11:26 PM
Good job there buddy - July we will work on the wrapping - its pretty easy. Spin, burnish, glue, wait. Ziiiiiinnnggggg - you gonna get that?

rivergeek
01-31-2008, 09:21 AM
Good job there buddy - July we will work on the wrapping - its pretty easy. Spin, burnish, glue, wait. Ziiiiiinnnggggg - you gonna get that?

The spinning is the part of it where your eqpt. would surely help. Is there a manual way to 'lathe' the rod without special eqpt? It would be nice to let glue dry while slowing spinning and avoid glue seeking gravity. I put on two thin coats so it wouldn't glob down.

rivergeek

StickFish
01-31-2008, 03:04 PM
The spinning is the part of it where your eqpt. would surely help. Is there a manual way to 'lathe' the rod without special eqpt? It would be nice to let glue dry while slowing spinning and avoid glue seeking gravity. I put on two thin coats so it wouldn't glob down.

rivergeek

They are called drying motors.

2slow
01-31-2008, 09:16 PM
If you have the time you can also just rotate the blank by hand every 10 minutes or so and the finish will level and you can avoid the sagging finish. You probably need to do this for a couple of hours though. It is ok to do while watching some TV.

OnTheSauk
02-01-2008, 03:42 PM
I've got a couple of dryer motors but never use them. I wrap and finish at my computer desk, surf ifish and turn the rod every minute or so for the first hour and have never had a problem.

Pinecone
02-05-2008, 10:36 AM
It's been a while since I built a rod, but I used an old BBQ Rotisserie motor for my drying motor, just fashioned a small bracket to attach the rod, and let 'er spin. worked great!

- Joseph

fishkisser
02-07-2008, 03:16 PM
:yeahthat: second hand stores have them sometimes ... I used my meat grinder motor for a while also because of the low Rpm's ... Lost it in the trailer fire now I just use my hand to turn it every couple of minutes ...